Verify the rotor magnet is intact and properly positioned. The rotor position sensor relies on a magnet embedded in the rotor shaft to function. If the rotor magnet is missing, loose, or damaged, the sensor cannot detect rotor position and the washer won't operate properly. Before replacing the sensor, visually inspect the rotor shaft for the magnet (typically a small black or silver component). If the magnet is missing or loose, it must be replaced or repositioned before the new sensor will work. Installing a new sensor without a functioning rotor magnet is a wasteโthe sensor won't work.
Test the sensor with a multimeter before replacing. Before ordering a new sensor, verify it's actually faulty. With power disconnected, access the sensor and disconnect the wire harness. Use a multimeter to test the sensor for continuityโyou should read approximately 100-500 ohms depending on the sensor type. An infinite reading (OL) means the sensor element is open (failed) and needs replacement. Also test the wire harness connectors for corrosion or loose connectionsโa corroded connector can cause the same symptoms as a failed sensor.
Check the wire harness and connector for corrosion. An estimated 30% of "sensor failures" are actually caused by corroded or loose wire harness connectors, not a failed sensor. Before ordering a new sensor, inspect the connector terminals for corrosion, oxidation, or loose connections. Clean corroded terminals with fine sandpaper or a contact cleaner. Tighten any loose connectors. A $5 connector cleaning often fixes the problem without needing a $60 sensor replacement.
Verify the control board is receiving sensor signals. If your new sensor doesn't fix the problem, the issue may be the main control board, not the sensor. The control board receives signals from the rotor position sensor and uses them to control motor operation. A failed relay or damaged circuit on the control board prevents proper motor operation even with a good sensor. Before assuming the new sensor is defective, consult your washer's service manual to test for proper sensor signals at the control board connector.
Sensor alignment is critical for proper operation. The rotor position sensor must be positioned at the correct distance (typically 1-3mm) from the rotor magnet. Too far away and the sensor won't detect the magnet. Too close and the sensor may be damaged by the rotor. Proper alignment ensures reliable sensor operation and prevents premature failure. During installation, verify the sensor is positioned correctly relative to the rotor magnetโconsult your service manual for exact spacing specifications.
Replace the sensor connector if it's damaged. If the wire harness connector is corroded, cracked, or damaged, replace it along with the sensor. A damaged connector causes poor electrical contact, which stresses the sensor and causes premature failure. Many appliance parts suppliers sell replacement connectors separately ($5-10). Installing a new sensor with an old, damaged connector causes the new sensor to fail immediately.
Motor control board issues often mimic sensor failure. If your new sensor doesn't solve the problem, the motor control circuit on the main control board may be faulty. The control board sends power to the motor based on signals from the rotor position sensor. A failed relay, damaged transistor, or burned circuit on the control board prevents motor operation even with a good sensor. Before assuming the sensor is defective, have a professional technician test the motor control circuit on the control board.
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